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Japanese
swordsmiths achieved early technical mastery
of steel-making and swords of excellent quality
were made during the 8th century. Even the earliest
examples featured a densely forged laminated
structure of as many as 10,000 layers alternating
in higher and lower carbon content hammered
to exceptional toughness. The cutting edge of
the Japanese sword has a crystalline structure,
and since this is locked into a tough yet somewhat
softer body, the sword has considerable flexibility.
Early Japanese furnaces were small and did not
allow the total removal of slag as did the larger,
more powerful tatara furnaces of the mid-18th
century. But the existence of traces of slag,
along with the intensive process of hammering
and repeated folding and welding of the steel
gave Japanese swords one of their unique qualities-a
texture like wood grain, resulting from the
small extrusions of slag beaten down to extremely
fine layers.
The final stage in sword making was tempering
and polishing, both done with techniques unique
to Japan, and resulting in an accentuation of
wave-like patterns known as hamon (temper patterns)
on the sword's surface. One of the most beautiful
features of a Japanese sword, the hamon also
allow connoisseurs to identify a sword's origin.
Each of the 200 or so schools of swordsmith-artists
in Japan had identifiable blade characteristics.
File marks (yasurime) on the tang (nakago) of
the blade, the shape, and style of finishing,
texture, tempering and color of steel are all
taken into consideration in establishing the
provenance of a sword. The signature of the
smith is also often chiseled onto the tang.
While high-quality sword-making goes back to
the 8th century, the golden age of the swordsmith
in Japan was from 1050 to 1400. The history
of swordmaking can be roughly divided into the
Koto (Old Sword) period, from the 10th to the
end of the 16th century and Shinto (New Sword)
period (17th century onwards), when provincial
lords (daimyo) encouraged a
revival of the sword art. Blades of the new
period are generally regarded to lack the grace
of earlier swords, but many had exquisite temper
patterns. In addition to the katana and tachi
swords used by warriors, sword connoisseurship
also encompasses wakizashi blades, spears (yari),
and halberds (naginata), as well as the sword
guards (tsuba) and metal fittings for swords.
Japanese armor was flamboyant as well as functional.
The o-yoroi style of armor employed from the
9th to 14th centuries was designed for combat
on horseback and consisted of numerous flexible
segments joined by richly colored cords. An
iron helmet topped the armor, with tall stylized
horns (kuwagata). Lavishly decorated saddles,
bows and arrows, and miscellaneous weapons and
colorful banners completed the warriors's inventory.
The style and colors of the warrior's accouterments
were designed to proclaim to the enemy the proud
identity of his clan. By the 14th century, lighter
types of armor (domaru) gradually replaced the
o-yoroi. The introductions of firearms in the
16th century necessitated the development of
a new style of armor (tosei gusoku).
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